The same thing happened to my replacement winch. In case it slips or breaks, it will "whiplash" along this line. This item can only be purchased on www.buya.com with "In-store pickup" only. Test Electric Winch for proper operation. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. Insert the Pendant connector into the Socket. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. Do not exceed the angles shown in Figure B for a roller fairlead. Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. The mounting plate must be rated to at least the Winch's capacity. Connect the wire rope for a double line system as shown in Figure J below. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. Obey all safety messages that follow this symbol to avoid possible injury or death. Mounting location and hardware must support winch and load. Move the Clutch Handle to the Engaged position. These carry important safety information. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. , connect the remote control box to the solenoid box. Disconnect the Pendant Controller when not in use. A vehicle s transmission is not designed to handle that type of load. But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. Some main key features make this Badland winch stand out on the market. Next, mount the unit at the bumper of your vehicle. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Im looking for a drum assembly for a Badland 2500 lb winch. Find the most comprehensive badland winch parts list for your replacements and upgrades. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). It is perfect for the Badland 2500 lb winch. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. This wire rope is kinked. Thanks for your help. The red wire is connected from the solenoid box to the battery positive side. Install the winch using hardware specified on the specification chart. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. Remove all metal jewelry before working near battery. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! Therefore, winch has an exceptional load limit of 12000 pounds. We are in the process of making one similar for Badland winch 12000 parts as well. The wireless remote controller will act as a receiver for the wireless remote. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. Loose or corroded battery cable connections. They are perfect Badland 2500 winch parts. Also go over some things th. Replacement Parts in Stock. The average winch that can bear this much load costs around $300 to $500. If you are going to go cheap and Chinese consider running a Smittybilt winch. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. In this section, we have answered some important questions that might help you understand the product better. Run in short bursts without load until completely dry. Looking to purchase motor brushes and brush retainer springs for 1500 lb. Check out the weather around the world with our featured, global weather cams Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. The next item on the list is a hawse fairlead. It reduces the load on the winch, allowing it to work longer with less heat buildup. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. If you have a wireless remote, connect the remote control receiver to the solenoid box. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. You should keep in mind the following points before buying this product. It has a user-friendly design that makes its installation quite easy and smooth. New Badland ZXR 12000 winch, never been out of the factory box. This helix gives rise to the composite rope. They are less dangerous than steel cable when it breaks. All rights reserved. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. Summary of Contents for Badland ZXR9000. It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Do not place finger(s) through hook. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. Lubricate the wire rope occasionally with a light oil. This wire rope must be discarded and not be used. There are two red wires that come out from the central ports. Affiliate. Have the winch serviced by a qualified repair person using only identical replacement parts. or Less ATV/UTV Winches, Winch Solenoid Relay Contactor, 12V ATV UTV Winch Contactor Solenoid Relay for 1500-5000lb Winches B180913, QWORK 12V - Recovery Wireless Winch, 2 Remote Control Kit, BIGTUR 500A 12V Winch Relay Solenoid Replacement Contactor for 8000-15000lb ATV UTV Truck 4WD 4x4 Winch, 12V Winch Corded Hand Controller Remote Control Kit for ATV UTV Winch, QWORK 12V 250A Winch Solenoid Relay Contactor for AUT UTV 3000-5000lbs Winch, AUTOBOTS Upgrade Heavy Duty Winch Hook Forged Steel 3/8" Grade 70 Safety Latch Winch Cable Hook Stopper & Clevis Slip Winch Hook Sets, Max 35,000 lbs,Black, Fulfill the pursuits of today's off-roaders, Get equipped and rediscover the fun of off-road, All customers get FREE Shipping on orders over $25 shipped by Amazon. Please read our review on this wired remote switch. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: Drum: 6. Maintain labels and nameplates on the winch. Badland 63770 ZXR 12000 lb. 3491 Mission Oaks Blvd. Cable: 7. Only connect to a clean, corrosion free battery. The two black wires are on the far right and far left of the red wires. Wiring a winch is often a fearful task. Save my name, email, and website in this browser for the next time I comment. If unreadable or missing, contact Harbor Freight Tools for a replacement. Will the new electronics parts that are available work on this winch? Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. This powers the winch only and is rechargeable. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . We have other buying guides in the site. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. Badland 18000 Winch Installation & Instructions Manual: Download. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Save my name, email, and website in this browser for the next time I comment. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. Where can I order\purchase these items? Like everything HF it's a really mixed bag with their winches. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. I handle the research side of things here as well as product selection for gear reviews. Instead, it would be best if you kept a few things in mind. The original was a Warn 2000, but was completely gutless. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. Its extreme weather tolerance also helps this product to be reliable on wet terrains. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. Or trade for a new Apex 5500 long drum winch or equivalent. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. Has anyone else been successful in finding replacement parts ? Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. It comes with a clevis hook. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. It offers safer off-roading, fun, and endurance in the toughest conditions. Do not continue use of the winch until the battery is completely run down. Please familiarize yourself with the operation of your winch before using it. my cover got cracked and broken. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide.
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